In the 34th collective study of the political Bureau of the 19th CPC Central Committee, Xi Jinping pointed out that it is necessary to grasp the direction of digitization, networking, and intelligence, promote the digitization of manufacturing, service, agriculture, and other industries, and use new Internet technologies to carry out omni-directional and full-chain transformation of traditional industries, improve total factor productivity, and give full play to the amplification, superposition and multiplication of digital technology on economic development. WithWith the emergence of a series of new technologies such as 5G, cloud computing and artificial intelligence, China's industrial development has once again climbed a new height. As the founding and leading factory of my country's large and medium-sized and special motors, Harbin Electric Group Jiadian Co., Ltd. took the lead in seizing new opportunities for the development of the digital economy, accelerating the implementation of automation, informatization, digitalization, and intelligent construction, and continuously promoting the integration of digital technology and manufacturing., Use digital empowerment to continue to drive the transformation and upgrading of enterprises, and further promote high-quality development to achieve new results.

Over the past five years, Jiadian has firmly grasped the deployment requirements of the state to vigorously develop intelligent manufacturing, put the acceleration of the development of intelligent manufacturing in the first place, and vigorously implemented automated intelligent manufacturing.The "5 1" strategy has continuously promoted the construction of production and management information, made every effort to promote the dual reform of enterprise quality and efficiency, and realized the great-leap-forward development of the enterprise.

In the past five years, the economic efficiency index of the enterprise has been from the first in the domestic motor industry.21, jumping to No. 2; total labor productivity from207700 yuan/person, up to 438200 yuan/person, and product output from 6.6 million kW/year to 11.36 million kW/year.

Struggle"13th Five-Year Plan", Endeavour "14th Five-Year Plan". In the butterfly change from manufacturing to "intelligent manufacturing", Jiadian has realized the transformation from scale expansion to connotation development, from labor-intensive to quality-benefit type, and from larger and more to energy efficiency improvement. It has always accelerated the construction of "intelligent factory" towards the goal of "building a world-class special motor manufacturing and service enterprise", with a firm direction and hard work.

Use"5 1" opens a new road of intelligent manufacturing

Those who know change with the times, and those who know follow the events. General Secretary Xi Jinping pointed out that the development of digital economy is of great significance and is a strategic choice to grasp the new round of scientific and technological revolution and new opportunities for industrial transformation. At present, information technology has penetrated into all walks of life, and digital, networked, and intelligent production methods have formed a subversive impact on traditional manufacturing. In the face of industrial Internet,5G, artificial intelligence, big data center and other "new infrastructure", Jiadian shares are not afraid of challenges, not afraid of innovation, continue to follow up, in accordance with the requirements of the "intelligent manufacturing development plan", actively explore suitable for the development of the enterprise's own automation, digital, intelligent reform of the new road.

In 2017, Jiadian Co., Ltd. put forward the "5+1" automated intelligent manufacturing strategy. In 2018, Jiadian Co., Ltd. implemented an automated and intelligent "5+1" project focusing on machine base processing automation, loose winding automation, stamping automation, assembly local automation and remote online diagnosis center. In 2019, Jiadian Co., Ltd. will introduce advanced equipment such as machine base processing automatic line, loose winding automatic line, stamping automatic line, end cover bearing sleeve combination unit, etc. In 2020, the introduction of robot painting automatic line, swing punch blanking line, the implementation of plastic punch automation transformation, 2021, Jiadian shares continue to optimize the process parameters and production processes, automation equipment processing efficiency overall increased by more than 40%.

In the past five years, Jiadian shares rely onWith the full implementation of "5+1" automatic intelligent manufacturing, in addition to the 90% automatic coverage rate of each process in the punching and shearing workshop, the machine base, end cover, rotating shaft and winding have also achieved the goal of intelligent and automatic construction, greatly improving the production efficiency and product quality. In 2019, in the face of the impact of the new coronary pneumonia epidemic, Jiadian shares in order to avoid staff-intensive operations and the lack of staff to resume work, give full play to the advantages of automation, workshop flushing automatic line, shaping automatic line, automatic line, fan-shaped automatic line all started, production capacity recovery of 100, successfully completed the rigid plan of more than 95%. Among them, the punching slot automatic line is the first batch of automation transformation projects of Jiadian Co., Ltd., which can realize the application of automatic production line, and is the most advanced domestic stamping automatic production line in the same industry in China. Compared with the German Wanjiadun straight-line seven-station purchased and imported by 25 million yuan in 2011, the price of this automatic line has dropped by 96%. The two automatic lines only need one person to operate, and the labor productivity alone has increased by more than 5 times.

equally improvedMore than 5 times the new flexible and intelligent machine base processing technology currently adopted by Jiadian Co., Ltd. With multiple sets of horizontal processing units, automatic cleaning, automatic logistics, AGV transport vehicles, storage, supporting control system of the base processing automatic line, seamless conversion between 258 specifications of motor base production, can realize the entire base12The automatic processing function of one step, and can be continuous.24hours of automated work and4 hours of unmanned production, compared with the traditional process required to reduce the number of personnel 80%, processing roundness than the traditional process increased by 350, coaxiality than the traditional process increased by 400, foot flatness than the traditional process increased by 300. In 2020, the digital (intelligent) workshop of the motor base was recognized as the digital (intelligent) demonstration workshop of Heilongjiang Province by the Provincial Department of Industry and Information Technology. The work efficiency and product quality of the enterprise have made a qualitative leap, the level and strength of intelligent manufacturing have been comprehensively improved, and the core competitiveness has been significantly enhanced.

Digital Empowerment Makes Manufacturing Smarter

General Secretary Xi Jinping pointed out that it is necessary to take the initiative to adapt, turn crises into opportunities, and use technological innovation and digital transformation to promote new development momentum. Strengthening digital construction is necessary for development.

Over the past five years, Jiadian has developed a fusion design product life cycle management system (PLM), intelligent material bar code management system (IWMS), enterprise resource planning management system (ERP), customer relationship management system (CRM), intelligent production management data integration platform (MCS), intelligent production information processing center, equipment networking monitoring system, energy efficiency management and other intelligent manufacturing systems.

With the continuous improvement of intelligent manufacturing level capability, the average annual performance rate of enterprise contracts is also increasedFrom 70.86 per cent in 2017 to 96 per cent in 2021, the annual production capacity of the enterprise exceeded 11 million kilowatts, the monthly output exceeded one million kilowatts, and the high-quality development of the enterprise achieved remarkable results.

In 2017, SAP and PLM systems were applied, and the workshop information system was independently developed in combination with Jiadian's production characteristics and the actual situation of the workshop, forming the whole process management of dispatching tasks with sources, quantity controllable and reporting records;

In 2018, a visual kanban of production information will be established to display the daily and monthly output in real time. According to the visual kanban, it can help analyze and make decisions and adjust production strategies in time, making production information intuitive and transparent, and improving production response measures and processing efficiency by nearly 10 times;

In 2019, implement the production command and dispatch system, change the original production dispatch command work mode, and efficiently improve the production dispatch command ability through information means;

In 2020, the first and second phases of the IWMS (Material Bar Code Management System) will be applied online, realizing the dynamic management of data and the synchronization and unification of information flow and real logistics for the whole process control of all aspects of enterprise materials, and establishing a standardized digital warehouse management model through the combination of Internet and Internet of Things technology,Revenue and expenditure efficiency improvement288 times,Efficiency improvement of closing orders12 timesImprovement of inventory efficiency 8 times, 7 times more statistical efficiency, 7 percent more accurate raw material costs,Turnover efficiency of key raw materials of the companyLifting52%, warehouse utilization rate increased by more than 5 times. The material full-cycle intelligent banner management system and big data analysis have won the honor of "Excellent Achievements in China's Enterprise Reform and Development" by the China Enterprise Reform and Development Research Association.

In 2021, Jiadian CRM (Customer Relationship Management System) was officially launched and applied, integrating customer information resources, realizing order information statistics, price application process and project tracking informatization, and forming a complete marketing data system integrating pre-sales, in-sales and after-sales.

Over the past five years, Jiadian has been persistent and persistent in completingOn the basis of the construction of SAP, PLM, IWMS, CRM and other information systems, MCS intelligent production management data integration platform and two-dimensional code information management system have also been independently developed. Equipment networking monitoring modules have been introduced and digital system integration has been continuously constructed to integrate digital resources, form digital joint forces, and continuously promote the digital development level of enterprises.

Among them, Jiadian shares use the Internet of Things, artificial intelligence algorithms, chips and other intelligent technology development.The project "Intelligent Motor Remote Online Operation and Maintenance Service System Based on Big Data" was successfully selected as an innovative case of national intelligent enterprise construction in 2021.

The project system can use big data accumulation and artificial intelligence algorithm to carry out diagnosis and analysis, realize intelligent management functions of the whole life cycle such as intelligent identification of motor state, real-time evaluation of equipment health degree, intelligent diagnosis of motor faults, etc., and provide data support for daily maintenance, repair and maintenance, reverse optimization design, equipment transformation and upgrading, etc. At the same time, the implementation of the system project can also realize the online monitoring and real-time statistics of high energy consumption equipment in the workshop, real-time view of consumption, trends, measurement, the practice of enterprises.3060 "double carbon" development goals, implement the concept of green development, play a positive role in promoting. Through the application of the project system, production and manufacturing costs have been effectively controlled, equipment utilization and output have been significantly improved, further promoting the deep integration of manufacturing and information development.

 Intelligent services to promote transformation and upgrading

The 19th Party Congress proposed to promote the deep integration of the Internet, big data, artificial intelligence and the real economy to build a digital China and a smart society. Over the past five years, Jiadian has accelerated the development of digital and intelligent transformation, actively promoted the construction of industrial Internet big data platform, and implemented"Intelligent motor system and service" research and development work. Through the application of 4G and 5G networks, an intelligent sensing system is installed on the motor, and innovative technologies such as "intelligent diagnosis of artificial intelligence algorithm, design of energy-efficient intelligent Internet of Things node architecture, and ultra-low power industrial edge AI hardware acceleration chip" are used. The industrial Internet big data platform built by Jiadian Co., Ltd., namely the remote online monitoring system, can realize online continuous monitoring of vibration and various process parameters during motor operation, automatically store speed, vibration, noise, current and other data, create intelligent motor's own digital full life cycle health files for the motor, and provide users with risk warning, fault location, maintenance programs and other "housekeeping" services.

In the past five years, Jiadian has contributed to the petroleum, petrochemical, steel, coal and other industries.40 customers have installed more than 1400 sets of intelligent motor remote online products, continuously providing users with remote operation and maintenance services, providing a total of more than 190 million times of intelligent analysis and more than 30000 times of automatic learning by artificial intelligence, effectively accumulating big data on motor faults. Take the lead in the field of intelligent explosion-proof motor industry research and development to take a solid step, and rely on the industrial Internet online fault diagnosis platform and market network layout, to achieve the transformation and upgrading of enterprises to modern manufacturing services.

The road resistance is long, and the line will reach. The development trend of the future industry has been clear, intelligent manufacturing as an important means to enhance the traditional kinetic energy, cultivate the development of new kinetic energy, Jiadian shares will be closely around the group company."Three businesses" transformation and development, continue to accelerate the construction of related projects, steadily promote the construction of intelligent factories, with digital empowerment to promote transformation and upgrading, for the development of China's intelligent motor continuous injection of good power!